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Manual Description:Number of Pages: 43 This is a reproduction of an original EMCO Maximat V10-P and the Maximat Mentor 10 Instruction Manual. This manual contains information on setup, lubrication, maintenance, and controls. It also covers setting up the attachments, including the vertical milling head. I also have the parts manual for this machine in my store! Contents: Unpacking – Setting up – Preparing for operation………………………….. 1 Fitting the vertical attachment……………………………………………………. 2 Important operating instructions………………………………………………… 3 Technical data (basic machine)………………………………………………….. 4 Required floor space………………………………………………………………. 5 Technical data (vertical attachment)……………………………………………. 5 Controls……………………………………………………………………………….. 6,7 General Description Machine bed…………………………………………………………………………. 8 Headstock……………………………………………………………………………. 8 Quick-change gearbox……………………………………………………………. 8 Drive and electrical equipment………………………………………………….. 8 Saddle, cross- and top slide……………………………………………………… 8 Tailstock………………………………………………………………………………. 8 Safety slipping clutch………………………………………………………………. 8 Apron………………………………………………………………………………….. 9 Backplate mounting chucks………………………………………………………. 9 Instructions for fitting the backplate……………………………………………. 9 Accessories and Description of their Uses A) Lathe Accessories Universal lathe chuck with 3 or 4 jaws………………………………………… 10 4-jaw independent chuck…………………………………………………………. 10 Special chuck………………………………………………………………………… 10 Collet attachment……………………………………………………………………. 10 Quick-action collet chuck………………………………………………………… 11 Replacing the collet…………………………………………………………………. 11 Drill chuck (3-jaw)…………………………………………………………………. 12 Morse taper arbor………………………………………………………………….. 12 Live centre……………………………………………………………………………. 12 Thread dial indicator……………………………………………………………….. 12 Four-way toolpost…………………………………………………………………. 12 Quick-change toolpost…………………………………………………………….. 13 Turning tools………………………………………………………………………….. 13 Universal quadrant with set of change gears…………………………………. 14 Screw cutting on the MAXIMAT………………………………………………. 14 Cutting of inch- and module pitches……………………………………………. 14 Tool bit box…………………………………………………………………………… 14 Traveling steady……………………………………………………………………… 15 Fixed steady………………………………………………………………………….. 15 Toolpost grinder…………………………………………………………………….. 16 Technical data……………………………………………………………………….. 16 Diamond-dressing the grinding wheel………………………………………….. 17 External grinding/Internal grinding………………………………………………. 17 Taper grinding……………………………………………………………………….. 17 Machine Lamps……………………………………………………………………… 18 Length stop…………………………………………………………………………… 18 Plastic Covers……………………………………………………………………….. 18 Floor stand……………………………………………………………………………. 19 Coolant attachment…………………………………………………………………. 20 B) Vertical Attachment Accessories Machine vice…………………………………………………………………………. 21 Swivel base plate……………………………………………………………………. 21 Stepped clamping shoe……………………………………………………………. 21 Collet holder………………………………………………………………………….. 21 Dividing head…………………………………………………………………………. 22 Intermediate flange………………………………………………………………….. 22 Direct indexing……………………………………………………………………….. 22 Worm indexing………………………………………………………………………. 23 Practical indexing operation………………………………………………………. 24 Indexing chart………………………………………………………………………… 25 Tool mounting and -ejection on vertical spindle…………………………….. 26 Tools for vertical attachment…………………………………………………….. 27 C) Safety Devices Chuck guard………………………………………………………………………….. 28 Chip guard……………………………………………………………………………. 28 Armoured conduit…………………………………………………………………… 28 Description of working operations……………………………………………… 29 Safety regulations……………………………………………………………………. 30 Turning with power feed………………………………………………………….. 31 Screw cutting…………………………………………………………………………. 31 Taper turning using tailstock set-over………………………………………….. 32 Taper turning by setting the top slide…………………………………………… 32 Drilling with the vertical attachment…………………………………………….. 33 Diagrams and Charts Cutting speed chart…………………………………………………………………. 34 Pitch chart/feed chart………………………………………………………………. 35 Module leads…………………………………………………………………………. 35 Change gear chart for standard Whitworth threads……………………….. 36 Lubrication chart…………………………………………………………………….. 37 Bearing and Slide Adjustment Adjustment of work spindle bearings………………………………………….. 38 Adjustment of cross- and top slides……………………………………………. 38 Adjustment of feed screw end float……………………………………………. 38 Adjustment of feed screw backlash in nuts…………………………………… 38 Adjustment of half-nut guide……………………………………………………… 39 Adjustment of vertical head feed screw backlash in threaded bushing.. 39 Adjustment of vertical head guide………………………………………………. 40 Timing belt drive…………………………………………………………………….. 40 a) Checking of correct tension b) Changing the belt Setting of safety slipping clutch………………………………………………….. 40 Changing of shear pins on leadscrew and feed shaft………………………. 41 Overview: I have collected this information for many years and have found the information they contain to be priceless in using and setting up the machines properly. I believe this manual will be a valuable resource of knowledge that will provide a lot of helpful information that is often hard to find. My manuals are not photocopies. I maintain a high standard of quality in my reproductions. Most of the manuals I reproduce look better than their originals. I have professionally digitally edited every page, and removed stains, wrinkles and handwriting. All of the manuals are printed on thick white paper to withstand shop wear and tear. Visit our eBay Store!We have over 1,100 manuals available. From our shop to yours. We get this. But you get this! Why settle for anything less?We can’t make pictures a lot better than the original, but we can fix everything else. Shipping: We ship every M-T-W-T-F except US holidays. All of our manuals are shipped with Delivery Confirmation. We stamp “Do Not Bend” on them to ensure that your manual arrives quickly in good condition. Any package that weighs more than 15.9 oz cannot be shipped First Class, and will be shipped Media Mail. Priority and Express mail options are available to purchase. Since we offer free shipping, we cannot reship manuals for free, due to inaccurate or insufficient addresses. Reshipping Fees for inaccurate or insufficient addresses: $5.00 for the first manual and $2.50 for each additional manual. Service: We have been providing this service to fellow craftsman and machinist for over 20 years. We treat everyone as we would like to be treated. We try to take care of all our customers. We do more than sell manuals, we have a complete woodworking and machine shop. We operate all kinds of machinery everyday.
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